4 Head Counter Pressure Bottle Filler

The system works similarly to any other counter pressure filling device out there, but with greater ease and at a fraction of the cost of a custom built manual system or the semi and fully automated systems.

Designed with the single worker in mind our system requires only the most minimal amount of handling per bottle filled.

Unlike most other manual models where all bottles are loaded at once and then the filling unit is clamped down on them before the filling process can begin, our system allows the worker to load from the bottom and fill each bottle individually and immediately. This not only allows bottles to be filling while others are being loaded, but also reduces down time as the worker no longer has to wait for all bottles to be filled before pulling them off the system to be capped, thereby increasing your bottles per hour significantly!

The ball valve has three positions: Gas on - Off - Liquid on.
The pressure relief valve is steplessly adjustable for different levels of pressure in the bottles, which allows for fine tuning of the filling rate.

First, CO2 is added to the bottle to form an overpressure / back pressure. The stopper seals against the mouth of the bottle. Remaining air is vented through the pressure relief valve.
When the valve is turned, the gas supply closes and the beer line opens. The back pressure in the bottle should keep a level that makes the fill rate slow and with moderate foaming.
When the bottle is full, shut off the flow by turning the valve to the middle position. After a few seconds the overpressure has vented and the bottle can be capped.

The filler is best suited for 33 cl bottles. For larger bottles, it can be extended with a piece of tubing to reach the bottom.
Can be disassembled for service or cleaning, but we recommend CIP (Clean In Place). Use teflon tape for threaded parts when reassembling the filler.

After some usage it might be necessary to tighten one or more of the ball valves to avoid leakage. This can be done using a hex key on the socket head screw inside one of the horizontal ends of the leaking ball valve. Sometimes it might also be necessary to tighten the nut under the ball valve handle, which is easily done using a fixed ratchet.

The height of the filling heads is easily adjusted by loosening a knob on either side of the unit and moving it up or down to fit a variety of bottle sizes and even growlers.

• 4 head manual counter pressure bottle filler with individual actuating stainless steel filler heads.
• 3 way stainless steel valves with purge, fill and off positions.
• Stainless steel pressure relief valves to fine tune filling rates.
• Easily removable stainless drip tray with barbed drain fitting for tube attachment
• HDPE mounting points to allow unit to be clamped or bolted to any desired surface.
• Food grade liquid and gas lines with stainless fittings and tees.
• Attachable to any carbonated beer, gas and cleaning solution source using many standard fittings.
• Fully adjustable height control to allow filling of many different bottle sizes (or even growlers!)
• Units are easily disassembled for servicing or additional cleaning.